Technical support
Test standard and method for photosensitive liquids of PS plate
(Cite Type A9 as an instance) 1 Viscosity
1.1 Standard: 6.0±0.2 Unit: cps
1.2 Test method
At first, use a capillary viscosity meter to suck-back enough
photosensitive liquid then immerse in 25℃constant temperature
water channel for 10 minutes. Secondly, record the time (t
s) of the photosensitive liquid flowing past the two lines
of the capillary viscosity meter. The capillary viscosity
coefficient is a characteristic parameter of the capillary
viscosity meter and it is attached with the capillary viscosity
meter.
1.3 Calculation formula:
Viscosity = capillary viscosity coefficient × t 2 Photosensitive film thickness
2.1 Standard: 2.12-2.16 Unit: g/m2
2.2 Test method
At first, cut the cooling PS plate coated with the photosensitive
liquid into 10cm × 10cm shape and weigh the plate as W1.
Secondly, use acetone to wash out the photosensitive film
of the plate then weigh the plate as W2 after drying and
cooling. Finally, calculate the thickness of the photosensitive
film based on the difference of W1 and W2.
2.3 Calculation formula
Photosensitive film thickness = (W1-W2) × 100
3 Film thickness retention of alkali resistance
3.1 Standard: 95-97% No unit
3.2 Test method
At first, cut the cooling PS plate coated with the photosensitive liquid into
10cm × 10cm shape and weigh the plate as W1. Secondly, immerse the plate in
25℃ 3%Na2SiO3 + 0.4%NaOH developer for two minutes then weigh the plate as
W2 after drying and cooling. Finally, use acetone to wash out the photosensitive
film of the plate then weigh the plate as W3 after drying and cooling.
3.3 Calculation formula
Film thickness retention of alkali resistance = (W2-W3)/(W1-W3) ×100% 4 Solvent residual amount
4.1 Standard: 3-5% No unit
4.2 Test method
At first, cut the cooling PS plate coated with the photosensitive
liquid into 10cm × 10cm shape and weigh the plate as W1.
Secondly, dry the plate in 100℃ oven for ten minutes then
weigh the plate as W2 after cooling. Finally, use acetone
to wash out the photosensitive film of the plate then weigh
the plate as W3 after drying and cooling.
4.3 Calculation formula
Solvent residual amount = (W1-W2)/(W1-W3) ×100% 5 Photosensitivity
5.1 Standard: 100-110 Unit: mj/cm2
5.2 Test method
Use Ugra plate control wedge 1982 as film to expose the plate
coated with the photosensitive liquid with different exposure
energy then develop in 5%Na2SiO3 developer for 30 seconds.
The exposure energy is the photosensitivity of the plate
while the second step of the gray step guide of the developed
image is clear and the third step is unclear. 6 Developing latitude
6.1 Standard: A. Strong alkali developing latitude: The photosensitive
film of the plate is not
corroded after developed 30 seconds in 6% Na2SiO3 + 0.6%NaOH
developer.
B. Weak alkali developing latitude: The blank space of the
plate is clear after developed 30 seconds in 2% Na2SiO3 developer.
6.2 Test method
A. Strong alkali developing latitude: Expose the plate coated
with the photosensitive liquid with 50mj/cm2 exposure energy
then develop in 6% Na2SiO3 + 0.6%NaOH developer for 30 seconds
to gain the image. The photosensitive film of the image is
not corroded.
B. Weak alkali developing latitude: Expose the plate coated
with photosensitive liquid with 100mj/cm2 exposure energy
then develop in 2% Na2SiO3 developer for 30 seconds. The
blank space of the plate is clear. 7 Film thickness retention of isopropyl alcohol resistance
7.1 Standard: ≧70% No unit
7.2 Test method
At first, cut the PS plate coated with the photosensitive
liquid into 10cm × 10cm shape, dry in 100℃ oven for five
minutes and weigh the plate as W1 after cooling. Secondly,
immerse the plate in 25% isopropyl alcohol aqueous for two
hours, wash the plate with clear water then weigh the plate
as W2 after drying and cooling. Finally, use acetone to wash
out the photosensitive film of the plate then weigh the plate
as W3 after drying and cooling.
7.3 Calculation formula
Film thickness retention of isopropyl alcohol resistance
= (W1-W2)/(W1-W3) ×100% 8 Abrasion resistance
8.1 Standard: Complete 10% dot and continuous 20μline
8.2 Test method
Fixed the developed plate in the abrasion-resistant equipment,
add some quartz sand, phosphoric acid, rubber stopper, isopropyl
alcohol and water, seal off and turn round for one hour.
Examine the dots and micro-lines.
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